Project Details

Market
Division
Delivery
Primary contractor
Role
California Department of Transportation
Owner
$39 million
Value
January 2009
Start Date
October 2011
Completion Date

Building Big Bear Bridge

Located in the San Bernardino Mountains, the Big Bear Bridge is nestled in a valley surrounded by steep terrain and an environmentally sensitive wilderness. The year round resort community of Big Bear wanted a signature bridge to complement its history and location. For almost 20 years, local and state officials debated how to fix the bridge that provided access to the Big Bear community. Several times annually during severe snowfall events, the nearly 100-year-old bridge iced over and was closed, devastating local businesses.

In 2008, Flatiron was selected to construct a $34 million bridge near the Big Bear Dam on California State Route 18, about 100 miles northeast of Los Angeles. The new bridge connects Highway 18 over Big Bear Creek canyon on the south side of the dam to Big Bear valley, replacing an older structure built in 1925 that spanned the Big Bear Valley Dam.

The new 475-foot-long concrete arch bridge has three 12-foot travel lanes (one westbound lane has a right-turn option), 10-foot shoulders, and a five-foot Americans with Disabilities Act-compliant sidewalk. Construction included realignment of State Routes 18 and 38 and signal installation at the intersection of the two highways. Flatiron also demolished the existing bridge over the dam and installed a new façade on the dam buttresses.

The new bridge was constructed downstream from the existing bridge and dam, allowing crews to make seismic and operational improvements to the road and alleviating stress that the original road placed on the aging dam structure. The new bridge ensures year-round access to communities in the Big Bear area by providing much-needed standard lanes and shoulders, and it preserves and highlights the natural and cultural resources around the dam.

Construction on the project began in early 2009 and was completed in October 2011.

500-foot-long concrete arch bridge with three 12-foot travel lanes

Construction site on rocky terrain in steep mountain valley

Realignment of SR-18 and SR-38

Demolition of the existing bridge over the dam

Creative solutions to accommodate nearby environmentally sensitive habitat

California Construction
Top 25 Highway Projects (#10) 2010
Associated General Contractors of California
Alliant Build America Merit Award 2012
California Department of Transportation District 8
Excellence in Partnering Success in Motion (Gold) 2012
California Department of Transportation
Structure Project of the Year 2012
California Department of Transportation District 8
Excellence in Partnering Award (Silver) 2013